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Manufacturing System

Manufacturing Process

1:Orders

We have request for quotation from customers

2:Design and Planning

We conduct CAD and CAM modeling, and by sharing information and forming close partnerships with our clients, we are able to provide excellent, high quality products with optimum cost performance.
Product prototypes can be manufactured with cutting tools and processes provided by our alliance companies.
Production with 1 Piece is possible.

3:Die Manufacturing

We Produced molds based on our drawings, molds should endure tens of thousands of shots and maintain their complex forms.
In order to meet customer specifications, we preform various inspections during the production process.

4:Prototypes

After completion of molds, we make trial production. In order to establish operational conditions and requirements necessary for mass production.

5:Casting

KIKUWA creates die casts in the way of materials and shapes according to our customer's needs through cooperation and coordination with our materials manufacturers' technological personnel.
Zinc Hot Chamber Die Casting Machines and Aluminum Cold Chamber Die Casting Machines are used in the casting process where congealed molds are removed after being formed from molten metal injected under high pressure.

6:Machining

Although it would be ideal that no post-processing was involved with die casting, After casting, machining is carried out according to material, accuracy, and shape where trimming, opening holes and screws are produced.

7:Surface Treatment

Different types of plating and rust prevention can be carried out in Japan in conjunction with our partner companies. THAI KIKUWA has the ability to carry out such processes as black anodized aluminum,zinc chromate conversion coatings, etc.

8:Coatings

In collaboration with our partner companies, our Japanese operations can carry painting and coating according to customer's desired methods and specifications
THAI KIKUWA can carry out various coating and painting operations

9:Inspections

Inspections (for accuracy, strength, etc.) will take place in accordance with customers' requests to check for irregularities.

10:Shipments

Products are boxed and shipped in accordance with customer requests.we consider various shipping methods suitable to customers' preferred delivery dates.

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KIKUWA ISO Standard Acquisition

ISO Standard Acquisition

ISO 14001 / JIS Q 14001
JAB CM004
Ibaraki Plant Certification

ISO 9001 / JIS Q 9001
JAB CM004
ISO 9001 Certification and registration office

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THAI KIKUWA ISO Standard Acquisition

ISO Standard Acquisition
ISO Standard Acquisition

ISO/TS16949:2002
ISO9001 ISO14001
Certification

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